AI concept
Input Material
PP / PE
Plastic Film
Agricultural film, packaging film, stretch film, shopping bags and post-consumer film.
Learn More About PP / PE FilmPP / PE Film Recycling
PP / PE Film
Recycling Line
A complete washing, dewatering and drying system for recycling contaminated PP and PE film into clean reusable material or pelletizing feedstock.
For agricultural film, packaging film, stretch film and other soft plastic waste.
InputPP / PE Film
OutputClean Dry Film / Pelletizing Feedstock
Capacity300–2,000+ kg/h
AI concept visual · not a Rayli installation
From Waste Film to Reusable Material
Recycle Lightweight Film
Without Losing Process Control
Film waste needs a different approach because it is light, tangles easily, holds moisture and often arrives with sand, soil and organic residue.
AI concept
PP / PE
Rayli Film Recycling System
Wash
Dewater
Squeeze
Size reduction, intensive washing, friction cleaning, dewatering and squeezing prepare film for reuse or pelletizing.
AI concept
Final Output
Clean Dry
Film
Clean film feedstock, not only finished pellets
Process Flow
A Film Recycling Process Built for
Light and Contaminated Material
The process focuses on stable feeding, contamination removal and efficient moisture reduction for film that can tangle and retain water.
Dirty Film→Wash→Friction Clean→Dewater→Clean Film
- 01
Feeding & Pre-Sorting
Film waste is opened, inspected and fed into the line at a controlled rate.
- 02
Shredding / Crushing
Bulky film is reduced into a manageable size for efficient washing and transport.
- 03
Pre-Washing
Loose sand, soil and heavy contamination are removed before intensive cleaning.
- 04
Friction Washing
High-speed mechanical friction removes surface dirt and attached contaminants.
- 05
Rinsing & Separation
Film is rinsed and separated from unwanted material through the washing process.
- 06
Dewatering
Mechanical dewatering removes a large portion of free water from washed film.
- 07
Squeezing / Drying
Cleaned film is compacted and further dried for easier storage or pelletizing.
The final process order and equipment depend on the film type, contamination and required output.
Key Equipment
Core Machines for
PP / PE Film Recycling
Equipment selection depends on film type, contamination level, moisture and the required final output.
AI concept · not Rayli model
Film Shredder / Crusher
Reduces bulky and tangled film into a suitable size for continuous washing.
View Machine
AI concept · not Rayli model
Pre-Washing Machine
Removes loose soil, sand and heavy contamination at the beginning of the line.
View Machine
AI concept · not Rayli model
Friction Washer
Provides high-speed cleaning for film surfaces and attached contaminants.
View Machine
AI concept · not Rayli model
Washing / Separation Tank
Supports rinsing, transport and separation during the washing process.
View Machine
AI concept · not Rayli model
AI concept · not Rayli model
Film Squeezing Machine
Compacts film and reduces moisture for easier storage or pelletizing.
View MachineLine Configuration
Configure the Line Around
Your Film Waste
Agricultural film and packaging film can need very different washing intensity, dewatering and drying configurations.
| Capacity | Typical Application | Configuration |
|---|---|---|
| 300 kg/h | Smaller film recycling operations | Compact washing line |
| 500 kg/h | Commercial film recycling | Standard washing + dewatering |
| 1,000 kg/h | Higher-volume operations | Enhanced cleaning + squeezing |
| 2,000+ kg/h | Large recycling plants | Customized industrial line |
Heavily contaminated agricultural film typically requires stronger pre-washing and separation than cleaner post-industrial film.
Need finished pellets instead of washed film?Explore Washing + Pelletizing System
Film Recycling Project
Proven in Real Film
Recycling Applications
The available case is a film recycling and downstream pelletizing application. Its supplied project brief does not identify a complete washing-line installation.
Kenya Project brief
300 kg/h PE Film Pelletizing Plant
- Country
- Kenya
- Material
- PE Film
- Capacity
- 300 kg/h
- Final Output
- Recycled Pellets
The project was configured for PE film recycling and downstream pelletizing, with equipment selected around the customer's material and output requirements.
View All Recycling ProjectsProject name and capacity follow the supplied brief and should be confirmed against approved case records before publication.Browse Projects
Plan Your Film Recycling Line
Tell Us What Kind of Film
You Need to Recycle
Share your film type, contamination level, required capacity and target output. Rayli will recommend a suitable washing, dewatering and drying configuration.
01 Film Type02 Contamination03 Capacity04 Target Output