Project Planning

How to Determine Recycling Line Capacity

Frame capacity planning around feedstock, operating conditions and the intended output.

October 9, 20261 min read
AI-generated illustrative plastic recycling material and equipment scene; not Rayli project evidence.
AI-generated illustrative concept. This image does not show a verified Rayli machine, material sample or project installation.

Separate input capacity from usable output

A capacity request should say what is being measured. Incoming waste includes the material and contamination that enter the line. Usable output is the material that meets the agreed specification. Keep those quantities separate when discussing a proposal or comparing equipment configurations.

Begin with the operating schedule

A starting hourly requirement can be calculated by dividing the intended daily input mass by the planned running hours. Make clear whether those hours are productive operation or the total shift duration. Feeding interruptions, changeovers and planned maintenance should be discussed before treating the result as a procurement target.

Evaluate the connected process

Feeding, size reduction, washing, material transfer and output preparation need to work together. A stated capacity for one machine does not establish the output of a complete line. Request the material conditions and process arrangement that any proposed figure is based on.

Prepare the capacity brief

  • Daily material available and the planned operating schedule.
  • Material source, form and contamination variability.
  • Required output condition and expected next use.
  • Space, utilities, staffing and expansion plans.
  • An agreed method for evaluating the proposed line.

Use Get a Solution to bring these requirements into one project discussion.

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