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Complete Recycling System

Washing + PelletizingComplete Recycling System

An integrated recycling system that converts contaminated plastic waste into reusable pellets through size reduction, washing, drying, extrusion, filtration and pelletizing.

From waste input to finished recycled pellets — engineered as one complete process.

Plan a Complete Recycling System See the Complete Process
InputContaminated Plastic Waste
ProcessWashing + Pelletizing
OutputRecycled Plastic Pellets

AI concept visual · not a Rayli installation

From Waste to Final Product

One Complete Process From Waste Plastic
to Recycled Pellets

Instead of treating washing and pelletizing as separate projects, Rayli engineers the complete recycling process around one final production goal.

Illustrative clean, size-reduced plastic material prepared after washing and drying; AI concept, not a Rayli material sample. AI concept
02

Washing & Preparation

Clean & Prepared
Material

Shredding, washing, separation, dewatering and squeezing prepare material for extrusion.

Clean material prepared for extrusion
Illustrative plastic extrusion and pelletizing system for prepared recycled material; AI concept, not a Rayli installation. AI concept
03

Extrusion & Pelletizing

Filtered Polymer
Melt

Feeding, extrusion, filtration, degassing and pellet cutting form recycled granules.

Explore Pelletizing Solution
Illustrative recycled plastic pellets ready for downstream manufacturing; AI concept, not a Rayli product sample. AI concept
04

Final Product

Recycled
Plastic Pellets

Reusable recycled pellets are cooled and collected for downstream plastic production.

Ready for downstream manufacturing

One engineering team. One integrated process. One final production target.

End-to-End Process

A Complete Recycling Flow
From Cleaning to Pelletizing

Every stage is configured to prepare material for the next step and maintain balanced operation across the complete line.

Phase 01

Washing & Preparation

Six stages prepare clean, dry material for extrusion.

  1. 01

    Feeding & Sorting

    Waste plastic is inspected and fed into the recycling line at a controlled rate.

  2. 02

    Shredding / Crushing

    Material size is reduced according to the type and condition of incoming waste.

  3. 03

    Pre-Washing

    Loose dirt, sand and surface contamination are removed before intensive cleaning.

  4. 04

    Intensive Washing

    Friction and washing stages remove attached contaminants from the recycled material.

  5. 05

    Separation & Rinsing

    Unwanted material is separated and the cleaned plastic is thoroughly rinsed.

  6. 06

    Dewatering / Squeezing

    Moisture is reduced and low-density material can be compacted for stable extrusion feeding.

Clean & Dry MaterialReady for ExtrusionBuffering and controlled feeding can be configured between the two process phases.
Phase 02

Pelletizing

Three stages convert prepared material into reusable pellets.

  1. 07

    Feeding & Extrusion

    Prepared material is fed into the extruder and converted into a stable polymer melt.

  2. 08

    Filtration & Degassing

    Remaining solids, moisture and volatile gases are managed before pellet formation.

  3. 09

    Pelletizing & Collection

    The polymer melt is cut into recycled pellets, cooled and collected for downstream use.

System Modules

One Recycling System,
Engineered as Connected Modules

Each module has a distinct role, while the complete line is planned to operate as one coordinated production system.

Turnkey Configuration

Design the Complete System
Around Your Final Pellet

A successful system starts with incoming waste and works backward from the required pellet quality and production capacity.

01

Input Material

Film / Woven Bag / Rigid Plastic / Mixed Polyolefin

02

Contamination Level

Light / Medium / Heavy — affects washing intensity and separation stages

03

Required Throughput

300 / 500 / 1,000 kg/h and higher-capacity projects

04

Final Pellet Requirement

Defines upstream preparation, filtration, degassing and pelletizing configuration

System Level 01

Compact System

~300–500 kg/h

For smaller-scale recycling projects.

System Level 02

Commercial System

~500–1,000 kg/h

For regular commercial recycling operations.

System Level 03

Industrial System

~1,000+ kg/h

For large-scale projects with customized process balance.

Balanced Production Flow

The washing section and pelletizing section may have different nominal throughput requirements. Rayli engineers the complete line to balance material flow between upstream and downstream processes.

Highly contaminated feedstock may need more intensive washing; low-bulk-density film may require squeezing and compaction before extrusion.

Buffering, storage and controlled feeding can be configured between washing and pelletizing to support production stability.

System levels and capacity ranges are planning references from the supplied brief, not fixed machine specifications. Final throughput depends on material, contamination and line balance.

Turnkey Recycling Projects

From Individual Machines
to Complete Recycling Plants

Rayli combines material preparation, washing, drying and pelletizing engineering around the project's feedstock and production target.

Illustrative plastic washing and preparation line; AI concept, not a customer installation.
01 Washing & Preparation AI concept image
Illustrative recycled plastic extrusion and pelletizing line; AI concept, not a customer installation.
02 Extrusion & Pelletizing AI concept image
Illustrative finished recycled plastic pellets; AI concept, not a project output sample.
03 Recycled Pellets AI concept image

Turnkey Capability

One Connected
Production Process

Input Range
PE / PP Film, Woven Bags, Rigid Plastics
System Scope
Preparation + Washing + Drying + Pelletizing
Final Output
Recycled Plastic Pellets

From material evaluation and process engineering through installation planning, each stage is coordinated toward the same final production target.

Explore Rayli Projects

These are AI concept visualizations, not confirmed customer installations. No complete washing + pelletizing customer case, location or capacity is claimed here.

Build a Complete Recycling Plant

Start With Your Waste.
Define Your Final Pellet.

Tell us what plastic waste you have, its contamination condition, your required production capacity and the recycled pellets you want to produce. Rayli will help configure the complete process from washing to pelletizing.

01 Waste Material02 Contamination03 Required Capacity04 Target Pellet
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