AI concept
Input Material
HDPE / PP
Rigid Plastic Waste
Bottles, drums, crates, containers, plastic boxes, injection waste and plastic lumps.
Learn More About Rigid Plastic MaterialsHDPE / PP Rigid Plastic Recycling
HDPE / PP
Rigid Plastic
Recycling Line
A complete shredding, washing, separation and drying system for recycling HDPE, PP and other rigid plastic waste into clean reusable flakes.
Suitable for bottles, drums, crates, containers and other rigid plastic waste.
InputHDPE / PP Rigid Plastic
OutputClean Plastic Flakes
Capacity500–3,000+ kg/h
AI concept visual · not a Rayli installation
From Rigid Waste to Clean Flakes
Recycle Bulky Rigid Plastics
Into Reusable Material
Rigid plastic recycling needs stable size reduction, intensive cleaning and effective separation before flakes can return to production.
AI concept
HDPE / PP
Rayli Rigid Plastic System
Shred
Wash
Separate
Size reduction, washing, friction cleaning, density separation, rinsing and drying prepare flakes for reuse or pelletizing.
AI concept
Process Flow
A Reliable Process for
Rigid Plastic Recycling
The line progressively reduces size, removes contamination, separates unwanted material and prepares clean flakes for downstream use.
Rigid Waste→Shred→Crush→Wash→Separate→Dry→Clean Flakes
- 01
Feeding & Sorting
Rigid plastic waste is inspected and fed while obvious unwanted materials are removed.
- 02
Shredding
Bulky drums, crates and large plastic parts are reduced into manageable pieces.
- 03
Crushing
Material is further reduced into consistent flakes for more efficient washing and separation.
- 04
Pre-Washing
Loose dirt, dust, labels and surface contamination are removed before intensive cleaning.
- 05
Friction Washing
Mechanical friction removes stubborn contamination from plastic flake surfaces.
- 06
Separation & Rinsing
Density differences help separate unwanted material while flakes are thoroughly rinsed.
- 07
Dewatering & Drying
Moisture is reduced before clean flakes are collected for storage or pelletizing.
Large items may need shredding before crushing; the process is adjusted to feedstock size and composition.
Key Equipment
Core Machines for
Rigid Plastic Recycling
Machine configuration depends on material size, hardness, contamination and required final flake quality.
AI concept · not Rayli model
Double Shaft Shredder
Reduces bulky drums, crates and large rigid plastic waste before crushing.
View Machine
AI concept · not Rayli model
Rigid Plastic Crusher
Produces controlled plastic flakes for efficient downstream washing and separation.
View Machine
AI concept · not Rayli model
AI concept · not Rayli model
AI concept · not Rayli model
Float-Sink Washing Tank
Supports washing and density-based separation of plastics and contaminants.
View Machine
AI concept · not Rayli model
Dewatering / Drying Machine
Reduces moisture before clean flakes are collected or sent to pelletizing.
View MachineLine Configuration
Configure the Line Around
Your Rigid Plastic Waste
The right line depends on material size, hardness, contamination, composition and target output—not hourly capacity alone.
| Capacity | Typical Application | Configuration |
|---|---|---|
| 500 kg/h | Smaller recycling operations | Compact shredding + washing line |
| 1,000 kg/h | Commercial rigid plastic recycling | Standard complete line |
| 2,000 kg/h | High-volume production | Enhanced shredding + separation |
| 3,000+ kg/h | Large industrial plants | Customized heavy-duty system |
Large drums, thick crates and heavy plastic lumps may need shredding before crushing; smaller rigid containers can use a more compact configuration.
Where mixed plastics or labels are present, washing and density separation can be configured around the feedstock composition.
Need finished recycled pellets?Explore Plastic Pelletizing Solution
Rigid Plastic Project
Proven in Real Rigid
Plastic Recycling Projects
The supplied project brief identifies an HDPE rigid plastic line in the Middle East. No capacity is listed because the brief does not confirm one.
Middle East Project brief
HDPE Rigid Plastic Recycling Line
- Country / Region
- Middle East
- Material
- HDPE Rigid Plastic
- Process
- Crushing + Washing + Separation
- Output
- Clean Plastic Flakes
The line was configured for rigid HDPE waste, combining size reduction, washing and separation around the customer's material condition and required output.
View All Recycling ProjectsProject details follow the supplied brief. Replace this concept visual with approved project-site photography before publication.Browse Projects
Plan Your Rigid Plastic Recycling Line
Tell Us What
Rigid Plastic
You Need to Recycle
Share your material type, size, contamination level, required capacity and target output. Rayli will recommend a suitable shredding, washing and separation configuration.
01 Material Type02 Material Size03 Capacity04 Target Output