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Plastic Pelletizing Equipment

Plastic Pelletizing
Machines

Extrusion, filtration, degassing and pelletizing equipment for converting prepared PE, PP, HDPE and other recycled plastics into reusable pellets.

Configured according to feedstock form, bulk density, moisture and final pellet requirements.

Explore Pelletizing Equipment Need a Complete Pelletizing Line?
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AI concept visual · not a verified Rayli installation

Start With Your Feedstock

Different Recycled Plastics Need Different Feeding and Extrusion

Material form, bulk density, moisture and contamination influence how the pelletizing system should be configured.

AI concept material image of prepared PE and PP film ready for pelletizing. AI concept material

01 · Flexible feedstock

PE / PP Film

  • Low bulk density
  • Flexible
  • Difficult feeding

Recommended routeCompaction / Force Feeding + Pelletizing

Flexible film often requires densification or force feeding before stable extrusion.

AI concept material image of prepared rigid HDPE and PP flakes. AI concept material

02 · Rigid feedstock

HDPE / PP Flakes

  • Higher bulk density
  • More stable feeding
  • Rigid material

Recommended routeFlake Feeding + Extrusion Pelletizing

Rigid flakes generally require a feeding configuration different from lightweight film.

AI concept material image of washed PP woven material prepared for extrusion. AI concept material

03 · Woven material

Woven Bag Material

  • Tough
  • Flexible
  • Low bulk density

Recommended routeCompaction + Extrusion Pelletizing

Washed woven PP material benefits from controlled feeding before extrusion.

AI concept material image of clean, consistent industrial plastic regrind. AI concept material

04 · Post-industrial feedstock

Industrial Regrind

  • Cleaner feedstock
  • More consistent material

Recommended routeDirect / Controlled Feeding + Pelletizing

Prepared post-industrial material may require a simpler upstream feeding configuration depending on condition.

AI concept material image of mixed prepared PE and PP flakes with varied color and form. AI concept material

05 · Variable prepared feedstock

Mixed Prepared Polyolefin

  • Variable material
  • Variable contamination

Recommended routeCustomized Feeding + Filtration Configuration

Mixed prepared materials require closer evaluation of composition and melt filtration requirements.

Feedstock firstFilm, rigid flakes, woven PP and regrind can need different feeding arrangements even when their target output is similar.

Equipment Range

Rayli Pelletizing Equipment

A complete pelletizing system is built from several coordinated equipment modules rather than a single machine.

Pelletizing Process

From Prepared Plastic to Finished Pellets

Stable pellet production depends on every stage working together — from feeding to final collection.

  1. 01

    Controlled input

    Feeding

    Prepared recycled plastic enters the pelletizing system at a controlled rate.

  2. 02

    Application dependent

    Compaction / Force Feeding

    Low-bulk-density film and woven materials may require compaction or force feeding.

  3. 03

    Melting

    Extrusion

    Plastic is melted and homogenized inside the extruder.

  4. 04

    Melt preparation

    Filtration

    Remaining solid contamination is removed from the polymer melt.

  5. 05

    Volatile management

    Degassing

    Moisture and volatile gases are controlled before pellet formation.

  6. 06

    Output formation

    Pelletizing

    The polymer melt is formed and cut into recycled pellets.

  7. 07

    Downstream handling

    Cooling & Collection

    Finished pellets are cooled and prepared for storage or downstream manufacturing.

Start with the materialThe correct pelletizing system starts with the feedstock condition — not with choosing an extruder model first.

Configure each stageFilm, rigid flakes and woven materials can require different feeding and filtration configurations even when the target output capacity is similar.

Check the upstream condition

Prepare Feedstock Before Extrusion

Feedstock still dirty or wet?Explore Washing + Pelletizing Complete System Need moisture reduction before extrusion?Explore Dewatering & Drying Equipment

Starting with another machine category?

Browse All Recycling Machines

Choose the Right Pelletizing Route

Start From the Condition of Your Material

Your upstream process determines whether you need pelletizing equipment only or a complete recycling system.

01 / PREPARED FEEDSTOCK Clean Film / Washed Film Plastic Pelletizing Solution For feedstock that has already been washed and dewatered. Explore Solution 02 / FLEXIBLE WASTE Dirty PP / PE Film Film Recycling For film feedstock that needs washing before pelletizing. Explore Solution 03 / RIGID WASTE Dirty Rigid Plastic Rigid Plastic Recycling For rigid waste that needs size reduction and washing. Explore Solution 04 / COMPLETE SYSTEM Dirty Waste → Pellets Washing + Pelletizing Complete System For turnkey projects that start with unprepared plastic waste. Explore Complete System

Configure the Right Pelletizing System

Tell Us What Material You Want to Pelletize

Share your plastic type, feedstock form, moisture condition, required capacity and target pellet application. Rayli will recommend a suitable feeding, extrusion, filtration and pelletizing configuration.

01 Plastic Type 02 Feedstock Form 03 Required Capacity 04 Target Pellet
Get a Pelletizing Equipment Recommendation Contact Rayli
AI concept material image of recycled PE and PP pellets collected after pelletizing.
AI concept outputPrepared plastic → reusable pellets
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